Vial, Ampoule & Syringe Tray Loader

Automated and precise loading of vials, ampoules and syringes into pharmaceutical plastic, stainless steel or akylux trays. VEMECH designs and builds custom tray loading systems for pharmaceutical production lines, providing reliable product handling from individual containers to fully loaded trays.

Our tray loaders are developed around the specific requirements of your product, tray format and production process, with a focus on gentle handling, high reliability and accurate positioning.

High speed tray loading for plastic, stainless steel and akylux trays

Vials, ampoules and syringes come in different formats and require controlled handling throughout the production process. VEMECH develops customized tray loading solutions that automatically arrange and load products into their designated tray positions.

Depending on the application, our tray loaders can be designed for:

• vial, ampoule and syringe loading
• automatic loading of individual containers into trays
• high-speed tray loading
• precise product positioning
• multi-lane product handling
• robotic loading systems
• automatic tray indexing and positioning
• tray infeed and outfeed
• empty tray feeding
• full tray discharge
• tray accumulation and buffering
• product detection and verification
• integration with vision inspection systems
• integration with filling, inspection and packaging lines

Gentle and precise product handling

Pharmaceutical primary containers require careful handling to protect both the product and the container. Our systems are designed to ensure controlled movement and accurate positioning during the loading process.

Depending on the application, products can be handled using dedicated grippers, pick-and-place systems, linear handling systems or robots. The loading sequence can be adapted to the required tray pattern, product orientation and production speed.

Designed around your tray

Every tray loading application is different. The system is therefore designed around the specific tray dimensions, tray format (akylux, plastic, stainless steel), loading pattern and production capacity.

The tray loader can include automatic tray positioning, indexing and product detection to ensure that each product is correctly placed before the tray moves to the next process step.

Where required, empty trays can be automatically supplied from a buffer or pallet and full trays can be transferred to a downstream conveyor, buffer or palletizing system.

Designed for pharmaceutical environments

For GMP and cleanroom applications, the tray loader can be designed according to the required hygiene and environmental conditions.

Materials, components and construction methods are selected according to the specific application. The machine can be designed to facilitate cleaning, minimize unnecessary product contact and provide reliable operation in demanding pharmaceutical production environments.

Complete tray loading automation

VEMECH combines mechanical engineering, robotics, conveyor technology and automation to create complete tray loading solutions.

A typical system can combine empty tray handling, product infeed, robotic loading, tray positioning, inspection, accumulation and full tray outfeed into one automated process.

From a compact tray loader to a complete automated loading and palletizing system, VEMECH develops the solution around your pharmaceutical process.